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From Lab to Fab: The Next Generation of Silicon Photonics

From Lab to Fab: The Next Generation of Silicon Photonics

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A big-picture roadmap for taking photonics from millions → billions of units: on-chip lasers, low-power tuning, smarter packaging/test, and co-design with electronics—what must happen next and why it matters.

We close Season 1 by zooming out to the industry roadmap. This Nature Communications perspective maps silicon photonics from early demos to SSI → MSI → LSI → VLSI eras and asks: what unlocks true scale? Four simple takeaways:

  1. Integrate light at the source. Moving from fiber-attached lasers to hybrid/heterogeneous on-chip solutions (and, longer term, monolithic growth) shrinks boxes, lowers loss, and simplifies products.

  2. Tune with tiny power. Today’s heaters work but waste energy and create crosstalk. Next-gen low-power phase shifters (e.g., MEMS/NOEMS, Pockels materials) and better modulators (lower α·Vπ·L) are key to large, stable chips.

  3. Package like pros. Lower-loss fiber coupling, passive alignment (e.g., photonic wire bonding), and scalable test flows turn great dies into great products.

  4. Co-design with electronics. Photonics + CMOS go hand-in-hand: practical systems will mix 2.5D/3D integration, chiplets, and smart control to hit cost, power, and reliability targets.

Where this shows up first: data-center links (IMDD/coherent), photonic switching, LiDAR, sensing, and early photonic computing/quantum—each with a short list of “must-fix” challenges (loss, laser efficiency, driver/receiver noise, reliable tuning). The paper also lays out near-term milestones: wider availability of integrated lasers/SOAs, maturing low-power phase shifters, better fiber I/O, and a stronger design/PDK ecosystem.

Source (with authors):
Sudip Shekhar, Wim Bogaerts, Lukas Chrostowski, John E. Bowers, Michael Hochberg, Richard Soref & Bhavin J. Shastri. Roadmapping the next generation of silicon photonics. Nature Communications (2024).

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