Episodes

  • Episode 48 - What’s Behind the Paint? The Science of Long-Lasting Metal Panels with Sherwin-Williams

    Episode 48 - What’s Behind the Paint? The Science of Long-Lasting Metal Panels with Sherwin-Williams
    Nov 24 2025
    In Episode 48 of The Building with Metal Podcast, presented by McElroy Metal, I dive deep into the science behind metal panel coatings with Michael Lewis, Research and R&D Director at Sherwin-Williams. We explore what makes paint last on metal roofs, discussing the intricate balance of ingredients, application methods, and rigorous testing that ensure durability and aesthetic appeal. Michael shares insights on the innovations in coatings technology and the impact of environmental considerations on product formulations. From laboratory tests to real-world performance, we uncover the complexities of achieving long-lasting finishes in various climates. Join us for an enlightening discussion that will enhance your understanding of metal coatings and their critical role in building design and sustainability.
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    40 mins
  • Episode 47 - Turning Challenges into Trust: The Castlebrook Barns Story

    Episode 47 - Turning Challenges into Trust: The Castlebrook Barns Story
    Nov 12 2025
    In Episode 47 of The Building with Metal Podcast, I sit down with Spencer Graffam, President of CastleBrook Barns, to discuss the importance of turning challenges into opportunities for trust and loyalty. We delve into the story of a project for The Shea Center, where a misunderstanding led to a critical learning moment for CastleBrook. Spencer shares how they transformed a potential setback into a chance for improvement, emphasizing the value of proactive customer service and open communication. Listeners will gain insights into the significance of building relationships and adapting business practices to enhance customer satisfaction in the construction industry. Tune in for an engaging conversation that highlights the power of listening and learning in achieving long-term success.
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    34 mins
  • Episode 46 - Advanced Metal Roofing: A Legacy of Craftsmanship and Innovation

    Episode 46 - Advanced Metal Roofing: A Legacy of Craftsmanship and Innovation
    Oct 29 2025
    In this episode of The Building With Metal Podcast, I sit down with Jon Wilusz, Chief Marketing Officer of Advanced Metal Roofing, to explore the journey of growing a successful metal roofing business. Jon shares insights from his family's third-generation company, established in 1966, and discusses the evolution from traditional roofing to a focus on metal solutions. We dive into the benefits of metal siding, including aesthetic appeal and durability, especially in New England's challenging weather. Jon also highlights a unique renovation project for an 1820s farmhouse, showcasing their innovative use of Kynar-coated panels. Join us as we uncover valuable lessons in customer service, craftsmanship, and the importance of quality partnerships in the metal roofing industry.
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    26 mins
  • Episode 45 Seaming Success: Troubleshooting, Tips, and Customer Service with D.I. Roof Seamers

    Episode 45 Seaming Success: Troubleshooting, Tips, and Customer Service with D.I. Roof Seamers
    Oct 15 2025
    In Episode 45 of The Building with Metal Podcast – Presented by McElroy Metal, I, Kathy Miller, dive into the world of seaming machines with Scott Tomlin from D.I. Seamers. We explore the critical role these machines play in mechanically seamed standing roof systems and discuss common issues like power supply problems, motor brush wear, and hand crimping errors. Scott shares insights on troubleshooting techniques and the importance of proper panel installation. We also cover the different types of seaming machines—three, four, and five station—and their specific applications. Whether you're a contractor or a building owner, this episode is packed with valuable tips to ensure your seaming process is smooth and efficient. Join us for an informative discussion that will help you build better with metal.
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    33 mins
  • Episode 44 Beyond the Plant Floor: Teresa Taylor on Technology, Training, and Teamwork

    Episode 44 Beyond the Plant Floor: Teresa Taylor on Technology, Training, and Teamwork
    Oct 1 2025
    In Episode 44 of The Building with Metal Podcast – Presented by McElroy Metal, I sit down with Teresa Taylor, Operations Regional Manager at McElroy Metal, to explore her journey and the groundbreaking training initiative she spearheaded. We delve into Teresa's career path from accounting to operations and her passion for integrating technology in training. Discover how McElroy Metal is capturing tribal knowledge and enhancing onboarding processes through innovative solutions. Teresa shares insights on the challenges and successes of implementing a comprehensive training program, which has earned nine prestigious Brandon Hall Awards. Tune in to learn how McElroy Metal is leading the industry in training and development, setting a new standard for excellence.
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    34 mins
  • Episode 43 Fox Cities Builders: Trust, Technology, and Transforming Agriculture with Metal

    Episode 43 Fox Cities Builders: Trust, Technology, and Transforming Agriculture with Metal
    Sep 17 2025
    In Episode 43 of The Building with Metal Podcast, presented by McElroy Metal, I sit down with Jason Habeck and Dan Ullmer from Fox Cities Builders to explore the vital role of trust in construction. Based in Seymour, Wisconsin, Fox Cities Builders specializes in unique agricultural and commercial projects, including innovative robot barns that enhance milking efficiency. Jason and Dan share insights into their collaborative approach, focusing on aligning their services with client visions and fostering long-lasting partnerships. We dive into the intricacies of a recent project, revealing how they navigate challenges while ensuring customer satisfaction. Tune in to discover what sets Fox Cities Builders apart in the competitive landscape and how they embrace evolving technologies in the agricultural sector. Join us as we delve into the future of building with metal and the importance of building trust in every project.
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    36 mins
  • Episode 42 Inside Metal Alliance, Inc. With Nick Fedele

    Episode 42 Inside Metal Alliance, Inc. With Nick Fedele
    Sep 3 2025
    Join me, Kathy Miller, on The Building with Metal Podcast – Presented by McElroy Metal, as I welcome back Nick Fedele from Metal Alliance, Inc. Dive into the world of architectural sheet metal fabrication and contracting, focusing on the Philadelphia and New Jersey markets. Discover the intricacies of historical restoration, including a fascinating copper re-roof project in Philadelphia. Nick shares insights into the evolution of Metal Alliance since its founding in 1993 and his acquisition in 2021. We explore a recent project at Bucks County Community College, discussing the transition from a slate roof to a Galvalume steel standing seam roof. Learn about the benefits of steel over aluminum, including durability, cost-effectiveness, and resistance to corrosion. Tune in for expert insights into metal roofing and siding, and the unique challenges of working with historical and modern structures.
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    27 mins
  • Episode 41 The Art and Science of Metal Paints: Expert Insights From Sherwin Williams

    Episode 41 The Art and Science of Metal Paints: Expert Insights From Sherwin Williams
    Aug 14 2025
    In Episode 41 of The Building with Metal Podcast – Presented by McElroy Metal, we dive into the fascinating world of metal paints with experts Kerry Carraway and Rachel Ortiz from Sherwin-Williams. We explore the critical role of paint resins in metal roofing and siding, discussing the good, better, and best systems, including polyester and PVDF options. Kerry and Rachel share insights on choosing the right paint system based on durability, cost, and environmental factors. We also delve into the science of chalking and fading, emphasizing the impact of color choices and pigments on longevity. This episode is a must-listen for anyone looking to enhance their understanding of metal paints and coatings.
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    52 mins