Episodes

  • 44 - From Mining PLCs to AI-Powered Automation: Building the Future SoftPLC with Alex Sharikov
    Feb 24 2026

    What happens when a controls engineer with 16 years of mining and manufacturing experience decides to build an AI-powered SoftPLC from scratch? In this episode, we find out.

    Alex Sharikov, Founder of Jasper-X and creator of JasperNode, joins Phil Seboa and Ed Fuentes to share how he's enabling small manufacturers to program and troubleshoot their control systems using plain English, no PLC software required.

    Key topics in this episode:

    • Why 80% of Australian manufacturers struggle with automation support
    • How JasperNode's "atomic and unambiguous logic" keeps AI reliable
    • The shift from prompt engineering to context engineering in control systems
    • Building a SoftPLC from scratch instead of patching AI onto existing platforms
    • Why human-in-the-loop safety is non-negotiable for production environments


    This episode is proudly made possible by PLCnext Technology

    PLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.


    Learn more at:

    https://www.plcnext-community.net/news/synergy-edge-cloud/


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    Connect with Alex on LinkedIn:

    https://www.linkedin.com/in/alexander-sharikov/

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/


    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/


    Learn more about Jasper-X: https://jasperx.com.au


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    About Industry Sage Media:

    Industry Sage Media is the content creation company behind Unplugged: An IIoT Podcast. We help automation brands grow their reach, influence, and pipeline through expert-driven content.

    Learn more at: http://www.industrysagemedia.com

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    50 mins
  • 43 - Flowfuse, AI, and the Future of Industrial Automation with ZJ van de Weg
    Feb 11 2026

    Industrial automation meets modern software as FlowFuse CEO ZJ van de Weg joins Phil Seboa and Ed Fuentes to unpack how open-source tools like Node-RED are connecting teams across IT and OT, breaking down barriers with visual, low-code programming. Hear firsthand insights about scaling automation systems, the challenges and rewards of open source in manufacturing, and clever approaches to secure data management and fleet updates.

    From home automation passion projects to strategic deployment in factories, this episode teases out the evolution of workflow integration, the importance of context, and practical ways organizations are pursuing smarter operations, plus a preview of what to expect at the ProveIt! Conference.

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    About ZJ:

    ZJ is the CEO of FlowFuse. As an engineer-turned-CEO with a career built on open-source software, his mission is to empower engineers to build better, more efficient software solutions.

    Connect with ZJ: ⁠https://www.linkedin.com/in/zegerjan/⁠

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    About FlowFuse:FlowFuse is the Industrial Application Platform that connects any machine, moves data across any protocol, models it in any data platform, and operates industrial applications at scale—accelerated by an LLM-powered copilot that uses Model Context Protocol (MCP) to connect AI directly to your live industrial data.

    Learn More:https://flowfuse.com/https://flowfuse.com/platform/why-flowfuse

    Learn about FlowFuse at ProveIT Conference:https://www.youtube.com/watch?v=_Wvbhw9MHzs

    Follow FlowFuse on YouTube: https://www.youtube.com/@FlowFuseInc

    Listen to our episode with FlowFuse’s Nick O’Leary:https://youtu.be/mNCiiAHHFGU

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    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn:

    https://www.linkedin.com/in/ed-fuentes-2046121a/


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    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com

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    55 mins
  • 42 - How Open Architectures and Unified Namespace Are Reshaping Manufacturing with Jasper Louage
    Feb 3 2026

    In this episode of Unplugged, powered by PLCnext Technology, Phil and Ed they sit down with Jasper Louage of Mustry Solutions to discuss the latest advances in industrial automation and manufacturing data systems. Jasper shares his experience bringing event-driven architectures, open source platforms, and unified namespace concepts to real-world manufacturing environments. Hear about practical integrations, data flow from plant floor to enterprise, and managing change in IT/OT cultures. Whether you're a manufacturer, tech professional, or automation enthusiast, you'll gain perspective on BI, MES, SCADA, open source, and the future of industrial technology.

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    This episode is made possible by PLCnext Technology

    PLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.

    Learn more at:

    ⁠⁠https://www.plcnext-community.net/news/synergy-edge-cloud/⁠⁠

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    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

    Connect with Jasper on LinkedIn:

    https://www.linkedin.com/in/jasper-louage/

    Learn more about Mustry Solutions: mustrysolutions.com

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    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    54 mins
  • 41 - From OT Blind Spots to AI-Ready Insights: Transforming Industrial Security with Kevin Wood
    Jan 21 2026

    In this week's episode, powered by PLCnext Technology, Cisco's Chief Global Architect Kevin Wood joins the conversation to break down the practical strategies manufacturers need for secure, future-ready operations. Hear firsthand about the real-world challenges holding back IT and OT collaboration, the critical importance of visibility for protecting and optimizing your plant floor, and the evolving role of network infrastructure in enabling Industry 4.0.

    If your organization is navigating legacy technology, security risks, or planning large-scale digital transformation, this episode is packed with expert guidance and industry best practices. Walk away with actionable steps for building a resilient and competitive industrial environment.

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    This episode is made possible by PLCnext Technology

    PLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.

    Learn more at:

    https://www.plcnext-community.net/news/synergy-edge-cloud/


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    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn:

    https://www.linkedin.com/in/ed-fuentes-2046121a/

    Connect with Kevin on LinkedIn:

    https://www.linkedin.com/in/kevin-wood-7194624/

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    1 hr and 1 min
  • 40 - Modern SCADA & IT/OT Integration: The Future of Automation with Max Carritt
    Jan 7 2026

    Decades of industrial automation, SCADA implementations, and digital transformation meet the future of IIoT in this conversation with special guest Max Carritt, made possible by PLCnext Technology. Hosts Phil Seboa and Ed Fuentes trace Max’s journey from early experiences in Texas gas plants to leading multi-site SCADA modernization in Europe.

    This episode covers technical growth, project challenges, cultural contrasts between U.S. and European automation, and hands-on learning with open platforms like Ignition. Highlights include mobile SCADA innovations, transitioning to enterprise-scale solutions, best practices for reducing tech debt, and building custom applications for fun (like D&D game management).

    Whether you're stepping into the industry, evaluating career paths in controls engineering, or looking for practical advice on databases and IT/OT convergence, this discussion offers firsthand accounts and hard-won lessons from the field.

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    This episode is made possible by PLCnext Technology

    PLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.

    Learn more at:

    https://www.plcnext-community.net/news/synergy-edge-cloud/


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    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn:

    https://www.linkedin.com/in/ed-fuentes-2046121a/

    Connect with Max on LinkedIn:

    https://www.linkedin.com/in/maxcarritt/


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    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    55 mins
  • 39 - Overcoming IT and OT Silos: Proven Approaches for Success with David Ariens
    Dec 17 2025

    IT and OT have never been closer yet more misunderstood. In this episode, powered by PLCnext Technology, David Ariens brings candid insight from his global industry experience to the table, breaking down why IT/OT convergence remains a challenge and how it’s far more than just a technical problem. Hear stories from frontline operations, learn why trust and collaboration trump technology, and get practical advice for companies wrestling with digital transformation across manufacturing, infrastructure, and process sectors.

    From lessons in organizational models to thoughts on data openness, the conversation uncovers strategies for building real momentum behind change, making it clear that successful transformation hinges on the people behind the systems as much as the technology itself.

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    This episode is made possible by PLCnext Technology

    PLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.

    Learn more at:

    ⁠https://www.phoenixcontact.com/en-pc/products/plcnext-technology⁠

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    Connect with David on LinkedIn: https://www.linkedin.com/in/davidariens/


    The IT/OT Insider:

    https://itotinsider.com


    ITOT.Academy


    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/


    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/


    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.


    Learn more at: http://www.industrysagemedia.com


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    1 hr and 4 mins
  • 38 - How M.E.S Transforms Manufacturing Operations and Slashes Costs w/ Matt Barber
    Dec 2 2025

    In this episode of Unplugged, powered by PLCnext Technology, Phil Seboa and Ed Fuentes sit down with Matt Barber, a globally respected MES specialist at Infor, to break down the evolving world of Manufacturing Execution Systems.

    Matt explains what MES is, how it has grown into the broader framework of Manufacturing Operations Management, and why these systems have become essential for modern manufacturers. He covers the practical benefits, including real-time data visibility, stronger quality control, and reduced waste across production environments.

    The conversation also explores the real challenges companies face when adopting MES. Matt emphasizes the importance of effective change management, leadership alignment, and building an enterprise-wide strategy rather than isolated system deployments.

    Learn which industries are leaning into MES, how AI and predictive analytics are reshaping operations, and what smaller manufacturers can do to adopt MES principles without large budgets. Matt also shares parts of his own career journey, his passion for education, and the emerging trends he sees shaping the future of MES and connected worker technologies.

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    This episode is made possible by PLCnext Technology


    PLCnext Technology is the ecosystem for industrial automation consisting of open hardware, modular engineering software, a global community, and a digital software marketplace.

    Learn more at: https://www.phoenixcontact.com/en-pc/products/plcnext-technology


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    Connect with Matt: https://www.linkedin.com/in/mattjbarber/

    Educational Blog

    https://www.mesmatters.com/

    Infor MES

    https://www.infor.com/en-gb/solutions/scm/manufacturing-execution-system

    ———

    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/

    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/- - - -

    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com

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    48 mins
  • 37 - Australian Manufacturing’s Biggest Challenges and Surprising Solutions w/ Shane Williams and Paul Mason
    Oct 7 2025

    Get a firsthand look into the heart of Australian manufacturing as hosts Phil Seboa and Ed Fuentes sit down with Shane Williams and Paul Mason, two prominent voices from the Manufacturing Tech Australia Podcast. This episode examines the practical sides of digital transformation—beyond the buzzwords—to the real drivers, pain points, and breakthrough strategies shaping factories across the country.

    Listen in as the group compares IT and OT perspectives, highlights the evolving role of data, addresses challenges with legacy systems, and discusses how Australian businesses are tackling integration, culture, and rapid technological change. Candid stories from the plant floor meet sharp industry analysis, making this an essential listen for anyone invested in the future of manufacturing, automation, and technology adoption in Australia.

    Topics include:

    • Continuous improvement vs. digital transformation
    • The value of real-time data and integration of old and new tech
    • Breaking down IT/OT silos through collaboration
    • The impact of AI and machine learning on manufacturing processes
    • Shifting business models—from selling products to selling services
    • Tips for setting a strong strategy and finding quick wins

    Listen to the Manufacturing Tech Australia Podcast:https://open.spotify.com/show/6Gzc6XBnjTP0WRw9g891IP


    Connect with Shane on LinkedIn:https://www.linkedin.com/in/shanewilliamsau/


    Connect with Paul on LinkedIn:https://www.linkedin.com/in/pdmason/


    Connect with Phil on LinkedIn:

    https://www.linkedin.com/in/phil-seboa/


    Connect with Ed on LinkedIn: https://www.linkedin.com/in/ed-fuentes-2046121a/

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    About Industry Sage Media:

    Industry Sage Media is your backstage pass to industry experts and the conversations that are shaping the future of the manufacturing industry.

    Learn more at: http://www.industrysagemedia.com


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    59 mins