Why do so many billion-dollar projects go off the rails—and what can you do before execution to prevent it? 🧭

Front-end planning expert Roger Farish joins Orion to unpack FEL, stage-gates, risk, and governance—and why the biggest influence on a project’s success happens long before you break ground.

In this episode of The Major Project Podcast, Orion sits down with Roger Farish, a front-end planning specialist with 25+ years of experience at Bechtel, Fluor, Linde Engineering, and Kiewit, delivering major capital projects in LNG, refining, petrochemicals, renewables, power, and mining. riverside_the_major project pod…

Roger walks through his path from mechanical engineer and field engineer to portfolio leader and, now, consultant—highlighting how each role reinforced one core lesson: the front end is where projects are won or lost.

He breaks down what Front-End Planning (FEP) actually is—FEL stages, stage-gate processes, “concept / select / define / feed / pre-feed”—and how best-practice frameworks from CII and AACE help owners make disciplined, data-informed investment decisions instead of “gut-feel” commitments. riverside_the_major project pod…

Roger explains tools like the Project Definition Rating Index (PDRI), how it measures scope maturity, and why facilitation matters when project managers are (understandably) biased to push scores down so their projects clear the next gate. He shares stories of uncovering gaps where deliverables were claimed “complete” but hadn’t even started, and how structured reviews surface misalignment before billions are committed. riverside_the_major project pod…

From there, they dive into:

• “Too big to start” mega-projects that are so large almost no EPC is willing to take on the risk—and how Roger helped one client shrink a project so at least two competitive bids were realistically possible.
• Using historical data to separate systemic risk from project-specific risk, even when owner data is messy or inconsistent—and why there’s always something to learn if you dig deep enough.
• The reality of execution bias, where projects gather political and emotional momentum that makes it hard to pause, re-scope, or walk away—even when the signals are flashing red. riverside_the_major project pod…

Roger also shares his views on AI in major projects: why a lot of “AI” tools today are really rules engines with new branding, why execution-phase use cases will likely mature faster than front-end ones, and how he’s already using AI as a teaching and mentoring assistant for younger engineers.

Finally, he offers career advice for students and mid-career professionals who want to move into front-end planning—covering the value of cross-discipline experience (field, startup, process, economics), and why a mix of engineering, finance, statistics, and project controls is such a powerful foundation. He closes by describing how his firm now supports owners, EPCs, and OEMs on estimating, scope definition, risk, governance, and FEL management across the front end of their capital portfolios. riverside_the_major project pod…

• What Front-End Planning (FEP) actually is—and how FEL stages and stage gates fit together
• Why early decisions shape cost, schedule, and risk outcomes far more than tweaks during execution
• How tools like PDRI measure scope maturity and correlate with better cost and schedule performance
• How to recognize and counter execution bias and “too big to start” mega-projects
• Ways to use historical data to separate systemic risk from project-specific risk
• Where AI is (and isn’t yet) useful in front-end planning and mentoring
• How organizational culture and change management affect governance adoption
• Practical career paths into FEP—from field roles to process engineering to project controls
• Key best-practice resources: CII, AACE, and IPA’s Capital Projects

What if finishing a billion-dollar project on time and on budget is actually a choice? 📦

Global AWP pioneer Geoff Ryan joins Orion to break down Advanced Work Packaging, data center megaprojects, and the future of construction productivity.

In this episode of The Major Project Podcast, Orion sits down with Geoff Ryan—worldwide authority on Advanced Work Packaging (AWP), founder of Insight-AWP, and author of Even More Schedule for Sale. With decades of experience on oil & gas, industrial, and global mega-projects, Geoff explains how AWP became one of the most powerful productivity drivers in modern construction.

Geoff shares how early research into failing projects in Alberta uncovered a simple truth: foremen who receive complete, constraint-free work packages deliver predictable, high-quality output—and those who don’t, can’t. This insight launched the first “WorkFace Planning” model, eventually evolving (with CII’s backing) into the full AWP framework used worldwide today.

He breaks down the fundamentals of Installation Work Packages (IWPs), the pre-work conditions that make them executable, and why even late-phase projects can still recover significant productivity by implementing packages correctly. Geoff also reveals findings from 70 mega-project audits, showing that improving AWP alignment can increase field productivity by 22%, reducing total project cost by up to 10%—a massive impact on billion-dollar programs.

The conversation then shifts to data centers, where 2,700+ U.S. mega-facilities are expected by 2030. Geoff outlines why this build-out is unlike anything the industry has seen: supply-chain scarcity, engineering agility, shifting cooling technologies, and the urgent need for skilled high-voltage labor. He discusses the PEPSI model (Procurement → Engineering → Planning → Construction → Initiation) and why traditional EPC silos cannot keep up with today’s pace or volatility.

From AI-driven procurement, augmented reality on site, and future regulation to the coming shortage of project managers and electricians, Geoff paints a picture of an industry on the edge of its next great leap—and the role AWP will play in shaping it.

• Why AWP was created and how it evolved from WorkFace Planning
• How Installation Work Packages (IWPs) improve predictability, safety, and productivity
• Why optimizing engineering/procurement in isolation harms construction—and how AWP fixes it
• How AWP audits correlate project alignment to 22% higher tool-time
• Why data centers require a PEPSI (procurement-first) model—not traditional EPC
• The supply-chain, cooling, and talent-shortage risks facing data center megaprojects
• What “construction in heaven” means—and why sequencing must begin with field reality
• How AI, global manufacturing data, and augmented reality will re-shape execution
• Why predictable outcomes are no longer “impossible”—they’re a choice

What does it take to build one of the world’s largest oil & gas greenfields? ⛽️

Project Controls leader Tarun Gohel takes us behind the scenes of the $20B West Qurna 2 Project, a massive upstream program spanning Iraq, Dubai, South Korea, Italy, and beyond.

In this episode of The Major Project Podcast, Orion speaks with Tarun Gohel—a project controls and planning leader whose career spans India, Kazakhstan, Ghana, Dubai, and now the U.S. Tarun pulls back the curtain on one of the largest oil and gas greenfield developments on the planet: the $20 billion West Qurna 2 Project in Iraq.

Tarun shares how he went from piping designer to senior project controls leader on mega programs across the globe—and what ultimately convinced him to join the UAE team executing West Qurna 2. He explains the scale of the program: 150+ wells, massive upstream processing facilities, gathering systems, export infrastructure, a 200–300 MW power plant, and global fabrication yards coordinated across Dubai, Iraq, Russia, Italy, South Korea, and more.

From planning to risk to culture, Tarun outlines the three pillars of mega-project success—a disciplined plan, the right people, and a healthy multicultural team culture. He walks through their approach to project controls audits, work breakdown structures, contract strategy, and performance incentives, including why owners need to incentivize contractors—not just penalize them.

They also dive deep into risk management, defining realistic triggers, and how to spot real schedule delays when contractors’ schedules stay “green” long after reality turns red. Tarun shares hard-won lessons from presenting to executive leadership and even the Iraqi Minister of Oil, including how to simplify complexity and tailor messaging for high-stakes rooms.

From global execution models to AI's emerging role in project controls, this episode is packed with practical, experience-based insights for anyone managing major capital projects.

• What makes West Qurna 2 one of the world’s most complex and expensive greenfield projects

• The three pillars Tarun uses to evaluate mega-project success: planning, culture, and people

• How early planning, work breakdown structures, and contract alignment shape project outcomes

• Why incentives—not penalties—drive better performance in large-scale contracting

• How to run effective project controls audits across global hubs (Dubai → Italy → South Korea)

• Approaches to defining, quantifying, and triggering risk actions before it’s too late

• How to present complex project data to ministers, executives, and senior stakeholders

• Early-career advice for those entering project controls—and why curiosity is the real superpower