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Automotive Quality and Engineering

Automotive Quality and Engineering

By: Veljko Massimo Plavsic
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 Are you involved somehow in the automotive industry?Here are some curious podcasts that you may like ...
Feel free to enjoy and to follow me and my groups also on LinkedIn...https://www.linkedin.com/in/ma...

Become a supporter of this podcast: https://www.spreaker.com/podcast/automotive-quality-and-engineering--6656590/support.Copyright Veljko Massimo Plavsic Economics
Episodes
  • HARA,_ASIL,_ISO_26262__L_Architettura_Segreta_della_Sicurezza_A

    HARA,_ASIL,_ISO_26262__L_Architettura_Segreta_della_Sicurezza_A
    Nov 3 2025
    Technical Report: Safety Requirements and Design Specifications for Next-Generation Automotive Systems
    1.0 Introduction and Report Scope
    This technical report formally establishes the safety requirements, design specifications, and validation protocols for a next-generation automotive safety system. The rapid evolution of vehicle automation necessitates a rigorous, standards-driven approach to ensure that safety-critical systems perform reliably under all foreseeable conditions. The primary objective of this document is to detail the comprehensive framework that guarantees the system's compliance with critical industry standards, thereby delivering a robust and reliable safety solution. This framework begins with an understanding of the system's fundamental functional architecture.
    2.0 System Overview and Core Functionality
    A clear understanding of the system's fundamental architecture is a prerequisite for analyzing its safety requirements. The design is centered on a single, unambiguous purpose that informs every component and process. The system's core mission is to proactively detect and mitigate potential collision scenarios by interpreting the vehicle's environment and taking decisive, automated action when necessary. This is achieved through the coordinated operation of three key components:
    • Sensor Fusion Module: Integrates and processes a continuous stream of data from diverse inputs, including Radar, LiDAR, and Cameras, to generate a unified and persistent object track file of the surrounding environment.
    • Decision Making Unit (DMU): Assesses risks based on the fused sensor data and triggers appropriate preventative or mitigating responses according to pre-defined safety logic.
    • Actuator Interface: Executes the DMU's commands by interfacing directly with and controlling the vehicle's braking, steering, and throttle systems.
    The design, integration, and operation of these components are not arbitrary; they are strictly governed by internationally recognized safety and cybersecurity standards.
    3.0 Governing Safety & Cybersecurity Standards
    Adherence to internationally recognized standards is the non-negotiable cornerstone of the system's design philosophy. Our interpretation and application of these standards are conservative, prioritizing safety margins over design simplicity. This commitment ensures that functional safety and resilience are engineered into the product from its inception. Our development lifecycle is comprehensively aligned with the leading standards for automotive functional safety and cybersecurity.
    3.1 Functional Safety Compliance: ISO 26262
    Our design ensures full compliance with the ISO 26262: "Road vehicles – Functional safety" standard, which provides a risk-based approach for automotive electrical and electronic systems. To meet the highest level of safety, the system is engineered to meet ASIL D, the most stringent classification for risk reduction

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    20 mins
  • Decoding_Automotive_Safety__An_Engineering_Forensics_Dive_into_

    Decoding_Automotive_Safety__An_Engineering_Forensics_Dive_into_
    Nov 3 2025
    1. The Journey of an Automotive Safety Sys
    2. The Journey of an Automotive Safety System: From Concept to Car
    3. In base a 1 fonte
    4. The Journey of an Automotive Safety System: From Concept to Car
    5. Introduction: The Mission of Modern Automotive Safety
    6. Developing a new automotive safety system is a critical mission with a clear objective: to prevent accidents and, when they are unavoidable, to minimize injuries. This process is a complex journey, transforming a promising idea into a reliable feature integrated into millions of vehicles worldwide.
    7. This guide is designed to demystify that journey for students of engineering and technology. We will explore the four core phases of development, providing a clear roadmap from the initial concept to the finished car rolling off the assembly line, and explaining the engineering rationale that guides every step.
    8. --------------------------------------------------------------------------------
    9. 1. Phase 1: Laying the Foundation - Research and Analysis
    10. Before a single component is designed, we must first build a deep and comprehensive understanding of the landscape. This foundational phase is essential for defining the "what" and "why" of the entire project, ensuring the final system is relevant, compliant, and technologically superior. Key activities include:
    11. • Market Research: This involves a thorough analysis of existing safety systems and consumer expectations. From an engineering perspective, the strategic goal is to define specific performance benchmarks and feature sets that will offer a measurable safety advantage over existing solutions.
    12. • Regulatory Analysis: Every safety system must meet stringent legal and performance standards. This activity ensures the design will comply with crucial regulations from bodies like the National Highway Traffic Safety Administration (NHTSA) in the U.S. and the European New Car Assessment Programme (Euro NCAP), which are non-negotiable prerequisites for market access.
    13. • Technology Scouting: The automotive landscape is in a constant state of evolution. This step involves exploring emerging technologies—such as advances in artificial intelligence, sensor fusion techniques, and Vehicle-to-Everything (V2X) communication, which allows vehicles to share safety data—to determine which innovations can be leveraged to build a more effective and reliable system.
    With the problem space rigorously defined, the team can now transition from analysis to synthesis—the creation of a tangible engineering solution.tem: From Concept to Car


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    9 mins
  • The_Paradox_of_Lean__Why_the_Toyota_System_Works_Everywhere_But

    The_Paradox_of_Lean__Why_the_Toyota_System_Works_Everywhere_But
    Oct 22 2025
    Why 'Going Lean' Fails: The Hidden Philosophy Behind Toyota's Success
    Introduction: The Enduring Puzzle of Lean Manufacturing
    For decades, the Toyota Production System (TPS) has been the gold standard for operational excellence, driving remarkable success at companies like Toyota and Danaher. After its principles were globally popularized in the 1990 book The Machine that Changed the World, one would expect its widespread adoption. The book’s authors coined the term “lean manufacturing,” which quickly became synonymous with continuous improvement.
    And yet, a puzzling question remains. In the United States alone, there are over 240,000 companies with 50 or more employees, but very few have successfully implemented TPS. Why does this proven system remain so elusive? The problem often begins with the name itself. Author James Womack later expressed regret over the term “lean manufacturing,” noting that it “misleads people into thinking TPS only applies to manufacturing operations.” In contrast, Jeffrey Liker intentionally titled his groundbreaking book The Toyota Way to emphasize that TPS is a comprehensive philosophy, not merely a set of techniques.
    This fundamental misunderstanding is the key to the puzzle. Most organizations fail because they treat TPS as a set of tools to be layered onto their existing business model. In reality, it is a complete and integrated system built on a foundation that most leaders overlook entirely.
    It's a Complete Economic System, Not a Toolbox

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    13 mins
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